Beyond The Sprues
Modelling => Tips, Tools & Techniques => Topic started by: Robomog on March 17, 2019, 06:38:33 AM
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Hi All
Here is an easy way to manufacture internal bulkheads to fit inside a fuselage.
This is not my original idea I'm pretty sure I picked this up from somewhere on the interwebs but I can't for the life of me remember where. Perhaps one of you guy will put me straight. I just want to pass on the technique.
First get some fuse wire and mould it to the inside of the fuselage.......
(https://farm5.staticflickr.com/4894/40432070423_3b3ea8ea87_z.jpg) (https://flic.kr/p/24AQVUt) (https://flic.kr/p/24AQVUt) by Robomog (https://www.flickr.com/photos/54032744@N08/), on Flickr
Next .......
Place on a piece of plastic card and trace round the outside of the wire.......
(https://farm8.staticflickr.com/7820/40432062393_6e04472091_z.jpg) (https://flic.kr/p/24AQTw2) (https://flic.kr/p/24AQTw2) by Robomog (https://www.flickr.com/photos/54032744@N08/), on Flickr
Then.........
Carefully line it up and trace the other side. Obviously if the two sides are different make another profile
(https://farm8.staticflickr.com/7812/47344885562_837e6bdb67_z.jpg) (https://flic.kr/p/2f8GV1o) (https://flic.kr/p/2f8GV1o) by Robomog (https://www.flickr.com/photos/54032744@N08/), on Flickr
Finally.......
Carefully cut it out and adjust to fit
(https://farm5.staticflickr.com/4842/46674387624_7e269bf183_z.jpg) (https://flic.kr/p/2e7srk7) (https://flic.kr/p/2e7srk7) by Robomog (https://www.flickr.com/photos/54032744@N08/), on Flickr
Errrm....
yes well not the best fit but you get the picture, using a finer wire than I've use here will give you a better profile and taping the wire down will make it easier to trace.
Hope you find this useful
Mog
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This looks good.
I’ve never tried this but I’ve heard of using the styrofoam cut from an egg carton or such, trim it close, then press it into the opening to form it to the shape of the fuselage. Perhaps a combo of these two techniques would work.
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Now that's usin' the ol' noggin there Mog!
Great idea, will file away for future reference.
Brian da Basher
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That's a pretty cool idea! I wonder if you could use solder to do the same. Maybe scan or photograph the curve for one side, then flip the image to make the opposite side. Print the shape and cut it.
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Thanks guys
Solder would work, its soft and bendy.
Cant see scanning as a solution, difficult to scan a cross section accurately
Mog
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Solder or lead wire would be perfect for this as it doesn't have the flex/springiness other metal wires do, so once formed, if handled carefully, should give you a good line to follow.
Neat idea, 'mog! :smiley:
For the "flip-the-wire" version, it would probably be best done on paper or card (&, then, only if you marked the edges of the fuselage join carefully) before being transferred to styrene. Mind you, it does give you a cheaper means of test fitting before cutting styrene if you do it that way.
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Good point OW,. The final photo above is proof positive of that! ;D
I was overcome by a rare bout of impatience ::)
Mog
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You can also get a contour gage like the one below.
(https://i213.photobucket.com/albums/cc250/esveum/contour%20gage_zpsosskyjpf.jpg) (https://s213.photobucket.com/user/esveum/media/contour%20gage_zpsosskyjpf.jpg.html)
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Excellent technique 'mog. In effect, you have invented a miniature 'lead snake' (as old-timey draughtsmen knew their 'flexible curve' tools).
You can also get a contour gage like the one below.
Or you can make your own ;D
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That brings back memories, the old "flexicurve" probably a bit big for fine work like this.
Impressed with the homemade profile guage, does it work well ?
I've constructed a few more bulkheads the technique works better using fine wire, haven't tested solder wire yet, I've stashed it somewhere safe. So safe I don't know where it is.
Mog
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I'm sure I've seen some pretty small flexi-curves around, only a couple of inches long or less, for fine detail work.