Author Topic: Cutting circles in plastic  (Read 1583 times)

Offline ChalkLine

  • Time for a cuppa
Cutting circles in plastic
« on: September 24, 2024, 10:36:11 AM »
I generally use 1.2mm stock plastic for construction work such as hull sections. I've found that my circle cutters flat out refuse to make an impact on plastic that thick which leads to some undesirable outcomes such as ragged hatches that I have to cover up or fill in.

Does anyone have any nifty tricks on cutting these holes neatly or should I just 'gitgud' as the young fellers are apt to say?

Offline Jeffry Fontaine

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Re: Cutting circles in plastic
« Reply #1 on: September 24, 2024, 10:40:44 AM »
What kind of device are you using to create your circles? 

Not many things can cut through on one pass and usually require that you keep at it for more than a single evolution to get the cut deep enough to then break it out or cut all the way through. 
"Every day we hear about new studies 'revealing' what should have been obvious to sentient beings for generations; 'Research shows wolverines don't like to be teased" -- Jonah Goldberg

Offline Kerick

  • Reportedly finished with a stripper...
Re: Cutting circles in plastic
« Reply #2 on: September 24, 2024, 11:29:21 AM »
I’ve used an exacto blade in a drafting compass for larger circles. You have to rotate it around several times to scribe all the way through. Depends on the thickness of course.

Offline ChalkLine

  • Time for a cuppa
Re: Cutting circles in plastic
« Reply #3 on: September 25, 2024, 06:09:25 AM »
It appears that my compasses are too cheap, I guess I'll have to lash out and buy some proper ones then.
As that guy on the net said; 'buy cheap, buy twice'

Offline Kerick

  • Reportedly finished with a stripper...
Re: Cutting circles in plastic
« Reply #4 on: September 25, 2024, 07:11:00 AM »
I can’t get much under 2cm with the drafting compass. Smaller than I might suggest a punch and die set. Especially if you are going to use it frequently. This link is just an example.
https://www.seattlefindings.com/Disc-Cutter-14-Round-Punches_p_4697.html?origin=pla&unique_id=4697&gad_source=1&gbraid=0AAAAADmQe5BqOzt1B4EXahPpEIlVnXVgJ&gclid=EAIaIQobChMIrpi10NjciAMV5TcIBR2hTQnIEAQYDiABEgKlmPD_BwE

Offline Jeffry Fontaine

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Re: Cutting circles in plastic
« Reply #5 on: September 26, 2024, 12:41:08 AM »
The solution will not be cheap but the end result is most certainly worth the price paid:
HyperScale product review: DSPIAE Stepless Adjustment Circular Cutter

Amazon.com link to purchase the product: DSPIAE MT-C 2.0 Stepless Adjustment Circular Cutter (1mm - 50mm)
"Every day we hear about new studies 'revealing' what should have been obvious to sentient beings for generations; 'Research shows wolverines don't like to be teased" -- Jonah Goldberg

Offline ChalkLine

  • Time for a cuppa
Re: Cutting circles in plastic
« Reply #6 on: September 26, 2024, 06:45:56 AM »
Looks great but as you say . . . seventy bucks

Offline Jeffry Fontaine

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Re: Cutting circles in plastic
« Reply #7 on: September 26, 2024, 08:18:51 AM »
Looks great but as you say . . . seventy bucks
There are other options for less money but I was in a hurry and that DSPIAE circle cutter was the last item I had done research on so was easy to bring back up for the information and links. 
If you have the time, check eBay and Amazon using "Circle Cutter" as your search term and see what can be had for less money. 
"Every day we hear about new studies 'revealing' what should have been obvious to sentient beings for generations; 'Research shows wolverines don't like to be teased" -- Jonah Goldberg